High-Efficiency Vacuum Tool Brazing Furnace for Precision Metalwork/Vacuum Tool Brazing Furnace
- Product Item : AT-61080
- Category： Optical semiconductor equipment
- Product description：
Product Introduction
The Vacuum Tool Brazing Furnace is specifically designed for welding various small-sized superhard materials. It is widely applied in the production of cemented carbide tools (such as PCD tools, PCBN tools, CVD tools, CBN tools, engraving tools, etc.), drilling bits, stainless steel brazing, single crystal welding, ceramic-metal b razing, dissimilar metal components, complex thin plates, sandwich structures, and honeycomb structures. Its outstanding performance and efficient working method ensure high-quality welding results, providing reliable solutions for the application of various superhard materials.
Product Features
1.Intelligent Control
Full PLC control with the option to switch to manual control mode.Equipped with a 10-inch high-definition touch screen.Off ers 50-segment programming and 30-segment program storage functions, facilitating easy operation suitable for continuous production.
2. Data Recording and Analysis
Capable of exporting temperature and vacuum curves for process parameter analysis and optimization.
3.High-Quality Welding Results
Produces clean and aesthetically pleasing welded surfaces, environmentally friendly and oxidation-free.Double-layer stainless steel material tray design ensures neat placement of welding materials.
4.High-Strength Welding
Utilizes ring and bottom heating methods, achieving welding strengths 2-3 times higher than ordinary high-frequency welding.
5.High Productivity
Capable of welding over 600 pieces per batch (using CNGA1204 as an example), significantly enhancing production efficiency.
6. Strong Technical Support
Provides 20 years of experienced technical support to ensure the production of high-quality products.
7. Superior Vacuum Performance
The vacuum system consists of a direct-connected pump and a diffusion pump, achieving an ultimate vacuum level of up to 10^-3 Pa (under no-load and cold conditions), providing an optimal vacuum environment.
8.Optional Accessories
Water chiller; vacuum oven; ultrasonic cleaner; flux and solder paste.
9.Brazing Process
Ultrasonic cleaning → Application of solder paste → Vacuum drying → Vacuum brazing.
Technical Parameters
|
Maximum Temperature (℃) |
1200 |
|
Heating Zone Size (mm) |
200x400 |
|
Overall Dimensions (mm) |
1235x1150x750 |
|
Power (kw) |
8 |
|
Thermocouple Type |
K-type |
|
Temperature Control Accuracy |
±1℃ |
|
Temperature Control |
Automatically controlled by PLC or AI PID instrument, with 51-segment programming curves, over-temperature alarm, and thermocouple breakage alarm functions. |
|
Fillable Gases |
Inert gases such as argon and nitrogen. |
|
Water Cooling Requirement |
Requires an additional cooling water system. |
|
Furnace Shell Structure |
Constructed from high-strength carbon steel, featuring a double-layer air-cooled shell with 2-4 built-in cooling fans to ensure the surface temperature remains below 60℃. |
