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  • Double-sided Grinding and Polishing Machine
  • Double-sided Grinding and Polishing Machine
  • Double-sided Grinding and Polishing Machine
  • Double-sided Grinding and Polishing Machine
  • Double-sided Grinding and Polishing Machine
  • Double-sided Grinding and Polishing Machine
Double-sided Grinding and Polishing MachineDouble-sided Grinding and Polishing MachineDouble-sided Grinding and Polishing MachineDouble-sided Grinding and Polishing MachineDouble-sided Grinding and Polishing MachineDouble-sided Grinding and Polishing Machine

Double-sided Grinding and Polishing Machine

Equipment Introduction

This machine is primarily used for the double-sided high-precision grinding or polishing of silicon wafers, gallium arsenide wafers, ceramic wafers, quartz crystals, and other semiconductor materials. It is also suitable for the double -sided high-precision grinding or polishing of other hard, brittle, and thin materials such as metals, nonmetals, optical glass, and sapphire.

Equipment Features

1. The machine body structure is optimally designed, and the frame adopts a gantry structure, which provides good rigidity and strong pressure-bearing capacity, enabling stable high-speed operation under high loads.

2. The lower disc, upper disc, and sun gear are driven separately by motors. The motors are all frequency conversion motors controlled by frequency converters, allowing them to operate at any speed within the effective setting range and achieve smooth stopping, acceleration, deceleration, and reversal, effectively preventing the breakage of thin and brittle workpieces.

3. The planetary gear transmission adopts a pin tooth structure for smooth and impact-free transmission, resulting in a long service life for the planetary gear. The pin tooth adopts a pin sleeve structure made of stainless steel material that is hardened through heat treatment, which is rust-proof and wear-resistant. After the pin tooth wears out, only the pin sleeve needs to be replaced, making it convenient and simple with low usage costs.

4. During the descent of the upper disc, fast descent and slow descent are set. The slow descent stroke is adjustable within the cylinder stroke range, and the slow descent speed can also be freely adjusted according to the impact resistance of the workpiece.

5. This machine adjusts and controls the processing pressure through a precision electrical proportional valve. The processing pressure can be set according to different processing requirements, with high pressure control accuracy.

6. It adopts an advanced PLC system and a touchscreen operation panel. All process parameters and recipes can be modified and set on the touchscreen, and the entire processing process can be automatically completed according to the preset process parameters.

7. The gears and moving parts adopt a centralized lubrication device for good lubrication and a long service life of the entire machine.

8. A safety device is designed for the lifting of the upper disc, which can effectively prevent the upper disc from suddenly falling when it rises to the top.

Equipment Applications

Optics Industry: In the processing of optical elements such as lenses and prisms, the double-sided grinding and polishing machine can ensure that the optical elements achieve extremely high flatness and smoothness, meeting the strict surface quality requirements and thus enhancing optical performance.

Glass and Quartz: The double-sided grinding and polishing machine is also widely used in the grinding of hard and brittle materials such as glass and quartz, ensuring high-precision processing of these materials.

Semiconductors: In the processing of semiconductor materials, the double-sided grinding and polishing machine can provide micron-level or even nanometer-level accuracy requirements, suitable for the surface treatment of electronic components such as precision ceramics and wafers.

Electronic and Electrical Industry: In the electronic and electrical industry, the double-sided grinding and polishing machine is used to process various electronic components and circuit boards, ensuring their stability and reliability during assembly and use, among other fields.

Equipment Parameters

Item

Parameter

Item

Parameter

Upper Grinding Disc Size

Φ610×φ210×40(mm)

Upper Disc Motor

4.0Kw

Lower Grinding Disc Size

Φ610×φ210×40(mm)

Auxiliary Motor

1.5Kw

Planetary Gear Parameters

Outer Diameter 23 4mm, Metric Modulus: 2, Number of Teeth: 115

Total Equipment Power

9.5Kw

Number of Planetary Gears

5

Dimensions

1200×1200×2400(mm)

Maximum Work piece Size

Φ200(mm)

Equipment Weight

≈2000Kg

Work piece Thickness

0.3-30(mm)

Planar Processing Accuracy

Processed Surface 0.75um

Lower Grinding Disc Speed

0-50(rpm)

Thickness Tolerance Accuracy

Not Exceeding ±0.03mm

Maximum Processing Pressure

200Kg

Surface Roughness

R z0.05

Main Cylinder

100×350

Work piece Parallelism

Error of 1 Arc Second

Main Motor

4.0Kw

Surface Cleanliness

11141 -84 Grade 3

Processing Cycle

Set grinding and polishing cycle time and machine shutdown after processing cycle completion

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